Effects of graphite addition on the mechanical property and wear resistance of 60/40 brass
Abstract
Brass 60/40 is widely used in a number of industrial applications where wear due to friction is a major concern. A significant number of failures in components such as bushings, gears, bearings and machine parts are due to wear. This study investigates the effects of Graphite nano-particulate on the mechanical properties and wear rate of 60/40 Brass produced by sand casting with varying graphite reinforcement addition ranging from 0.4 - 2.0 wt. %. The produced castings were characterized using XRD, SEM and TEM. The XRD revealed the formation of new phases such as Cu5Zn8 and CuZn2 and the presence of free carbon within the microstructure. The wear rate of the composite specimens was evaluated using a pin-on-disc wear testing machine under dry conditions at room temperature. Taguchi’s technique and analysis of variance method were used to study the influence of applied load, sliding speed, time and weight % composition on the wear rate. The results revealed that nano-particulate graphite-reinforced brass composite containing 2.0 wt. % graphite has the best wear resistance and applied load is the dominating factor on wear rate.
Downloads
References
S. Thota, S. K. Dalaa, S. C. Goud, “A Dissertation on Wear Behaviour of Aluminium & Brass,” International Journal of Research in Engineering and Applied Sciences, vol. 5, no. 11, Nov. 2015.
M. S. Khan, Z. Hasan, S. M. Farhan, “Effect of Orientation and Applied Load on Abrasive Wear Property of Brass 60:40,” Journal of Minerals and Materials Characterization and Engineering, vol. 2, no. 1, pp. 49-53, Jan. 2014, doi: 10.4236/jmmce.2014.21008.
S. J. Patil, D. P. Patil, A. P. Shrotri, V P. Patil, “A Review on Effect of addition of Nano Particles on Tribological properties of Lubricants,” International Journal of Mechanical Engineering and Technology (IJMET), vol. 5, no. 11, pp. 120-129, Nov. 2004.
R. Gaur, A. Kumar, A. Suhane, “Effect of Addition of Nano Particles on Tribological Properties of Lubricants - A Review,” International Research Journal of Engineering and Technology (IRJET), vol. 5, no. 5, May 2018.
R. Konečná, S. Fintová, Copper and Copper Alloys: Casting, Classification and Characteristic Microstructures, in Copper Alloys - Early Applications and Current Performance – Enhancing Processes, Dr. Luca Collini, Ed., Publishers InTech, Žilina, Slovak Republic, 2012.
H. Imai, K. Kondoh, G. Katano, Y. Kosaka, A. Kojima, “Characteristics of lead-free powder metallurgy Cu60-Zn40 Brass Alloys with Graphite,” Transaction of TWRI, vol. 37, no.1, Jul. 2008.
R. Casati, M. Vedani, “Metal Matrix Composites Reinforced by Nano-Particles - A Review,” Metals, vol. 4, no. 1, pp. 65-83, Mar. 2014, doi: 10.3390/met4010065.
H. Zhuo, J. Tang, Y. Xue, N. Ye, “Preparation of lead-free free-cutting graphite brasses by graphitization of cementite,” Transactions of Nonferrous Metals Society of China, vol. 25, no. 10, pp. 3252 – 3257, Mar. 2015, doi: 10.1016/S1003-6326(15)63961-9.
W. L. Ma and J. J. Lu, “Effect of sliding speed on surface modification and tribological behavior of copper–graphite composite,” Tribology Letters, vol. 41, pp. 363-370, Nov. 2011, doi: 10.1007/s11249-010-9718-x.
H. Kato, M. Takama, Y Iwai, K. Washida and Y. Sasaki, “Wear and mechanical properties of sintered copper–tin composites containing graphite or molybdenum disulfide,” Wear, vol. 255, pp. 573-578, 2003, doi:10.1016/S0043-1648(03)00072-3.
K. Rajkumar and S. Aravindan, “Tribological performance of microwave sintered copper–TiC–graphite hybrid composites,” Tribology International, vol. 44. pp. 347–358, 2011, doi: 10.1016/j.triboint.2010.11.008.
M. Ghorbani, M. Mazaheri, K. Khangholi, Y. Kharazi, “Electrodeposition of graphite-brass composite coatings and characterization of the tribological properties,” Surface and Coatings Technology, vol. 148, no. 1, pp. 71-76, Jun. 2001, doi:10.1016/S0257-8972(01)01322-6.
M. O. Adeoti. O. A. Dahunsi, O. O. Awopetu, F.O. Aramide, O. O. Alabi, and A. S. Abdulkareem, “Characterization of Saman-Burkono (Nigeria) Graphite for Crucible Production,” Journal of Engineering and Engineering Technology, vol. 13, pp. 20-29, Feb. 2019.
This work is licensed under a Creative Commons Attribution 4.0 International License.